Direct to Garment (DTG) is a method where a printer directly applies the ink onto the t-shirt with inkjet technology. It involves a special printer, which prints the ink directly onto the garment in the desired design. DTG uses specialty inks, which are absorbed by the fibers of the garment. Since the DTG printer is as precise as…well…a printer, you’re able to print images in much higher detail than screen printing, and you’re not limited in color. Because the printer can print any image, customization is simple. This is also a good option for those who don’t have a lot of money to make an up-front investment for a large batch because each t-shirt can be ordered separately.
Dye-sublimation printers allow you to print photo-lab-quality pictures at home. As the price of these printers go down, more and more digital-camera owners are choosing to take advantage of this technology. In dye-sublimation printing, colors are not laid down as individual dots, as is done in inkjet printers. Individual dots can be distinguished at a relatively close distance, making digital pictures look less realistic. If you looked inside a dye-sublimation printer, you would see a long roll of transparent film that resembles sheets of red, blue, yellow, and gray colored cellophane stuck together end to end. Embedded in this film are solid dyes corresponding to the four basic colors used in printing: cyan, magenta, yellow and black. The print head heats up as it passes over the film, causing the dyes to vaporize and permeate the glossy surface of the paper before they return to solid form.
A heat press is a machine engineered to imprint a design or graphic on a substrate, such as a t-shirt, with the application of heat and pressure for a preset period of time. While heat presses are often used to apply designs to fabrics, specially designed presses can also be used to imprint designs on mugs, plates, jigsaw puzzles, caps, and other products. Both manual and automatic heat presses are widely available. A new style of press that is semi-automatic has entered the market as well, allowing for a manual closing process with an automatic, electromagnetic opening. Digital technology in newer machines enables precise control of heat and pressure levels and timing. The most common types of heat press employ a flat platen to apply heat and pressure to the substrate. In the "clamshell" design, the upper heat element in the press opens like a clamshell, while in the "swing-away" design, the heat platen swings away from the lower platen. Another design type a "draw style press" allows for the bottom platen to be pulled out like a drawer away from the heat for preparation of the graphic. Vacuum presses utilize air pressure to provide the necessary force and can achieve high psi ratings. Most heat presses currently on the market use an aluminium upper-heating element with a heat rod cast into the aluminium or a heating wire attached to the element. For high-volume operations involving the continuous imprinting of items, automatic shuttle and dual platen transfer presses are used. The substrates to be imprinted are continuously loaded onto the lower platen and shuttled under the heat platen, which then applies the necessary heat and pressure. The pattern is printed in sublimating ink on sublimating paper which allows the pattern to transfer. You can get some highly effective patterns and great effects using this technique.
T-shirt printing is the best business to invest as the digital printing market is growing tremendously throughout these few years and everyone loves to wear stylish t-shirts that not only set them apart but also speaks out their mind. You can even print unique designs on T-shirts, canvas pouch, tote bags and promotional products. This will allow you to reach wider audience from end users to corporate companies. Operating a printing business requires a few specialized pieces of equipment, and can be operated as a home-based, storefront or online business. Probably the most important investment you can make for your printing business are the printing equipments such as heat press machine, plotter and printer. Know what type of printing you want to specialize in and we will help you pick the right product that suits your budget to get your business running.